Signature Collection

Description

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420 Quench Oil is a clear, amber colored accelerated quench oil designed for use at quenching temperatures between 200 – 250°F (93 – 121°C). Also, it can be used as a quench from temperatures as high as 1750°F. The cooling rate during the first stages of quenching enables the user to produce uniformly hardened parts, while the higher operating temperature of the quenchant slows the cooling rate during the martensitic transformation (Ms-Mf). Even slower than AAA Quench Oil during martensitic transformation, 420 Quench Oil can be used for applications where distortion must be held to a minimum with little sacrifice in the as-quenched hardness. It is widely used as a quenching medium for carburized and carbonitrided applications.

Key Properties

• Designed to provide an accelerated quenching speed for austenitized steels, with temperatures suitable for quenching between 200 – 250°F (93 – 121°C). It allows for uniform hardening of parts with minimal distortion thanks to its controlled cooling rates, particularly during the martensitic transformation phase, which it handles even more slowly than similar fast quench oils like AAA Quench Oil.
• A clear, amber-colored fluid with a high viscosity at 100°F of over 54.0 cSt, which helps in reducing the velocity of quenching and thus minimizes the deformation risks associated with rapid temperature changes in treated metals. Its flash point is exceptionally high, over 420°F (216°C), which contributes to safer handling and reduces the risk of fire.
• Adjustable for different hardening requirements. If the quench speed becomes slower, resulting in decreased hardness, adding a 5% volume of Quench Oil Accelerator can restore its performance. This flexibility makes it adaptable to varying operational needs without significant changes to the setup or process parameters.

Description

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AAA Quench Oil is a clear, gold colored product designed to provide maximum cooling rates for austenitized steels. Its formulation guarantees good stability due to its accelerator package which will not stratify out at any temperature nor can it be filtered out. AAA Quench Oil can be used as a quench from temperatures as high as 1750°F and is especially suitable for developing maximum oil quenched hardness in medium and low alloy steels. It is widely used as a quenching medium for carburized and carbonitrided work as well.

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AAA Quench Oil is known as a fast quench oil, achieving rapid cooling rates in the nucleate boiling stage immediately following a short vapor phase. It also provides a slower cooling rate through the martensitic transformation range (Ms-Mf) than competitor’s fast quench oils. This ensures higher and deeper hardness levels are created without accompanying distortion of parts. Testing demonstrates AAA Quench Oils’s superior heat removal characteristics are the difference between partial and complete hardening in actual practice.

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Overall, distortion in oil quenched parts is proven to be caused by sluggish, non-uniform cooling rates. This is due to the thermal variations and mixed microstructures in the initial stages of the quench which slower quench oils produce. A fast uniform quench is especially important in batchtype carbonitriding furnaces to provide all portions of the load becoming evenly hardened. The quenching rate provided by AAA Quench Oil was designed to satisfy this requirement. Additionally, this low viscosity quench oil drains off parts quickly resulting in less drag-out and is characteristically easier to wash off work after quenching. If left on, it provides a thin film of protection from rust.

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You can use AAA Quench Oil with confidence. Your parts will achieve maximum oil quenched hardness with minimum distortion or cracking. Lastly, AAA Quench Oil will produce exceptionally clean, bright work when used within its recommended temperature range.

Key Properties

• Formulated to provide maximum cooling rates for austenitized steels, suitable for achieving maximum hardness in medium and low alloy steels. The oil is known for its fast quenching ability, particularly in the nucleate boiling stage, which ensures rapid cooling immediately following a short vapor phase. This characteristic helps in achieving deeper and higher hardness levels without causing distortion or cracking of the parts.
• A clear, gold-colored fluid with a viscosity ranging from 14.0 to 19.3 cSt at 100°F. It has a high flash point over 340°F, enhancing its safety by reducing the risk of fire during use. Its formulation includes an anti-oxidation agent which ensures that the oil maintains its properties and does not stratify or filter out at various temperatures
• Effective across a broad range of operating conditions. It can be used in open tank operations at temperatures between 77°F and 180°F, in vacuum operations up to 130°F, and under a protective atmosphere up to 200°F. This versatility allows it to be used in different quenching environments, adjusting to the specific needs of various metallurgical processes.

Description

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Quench Brite Marquenching Oil is a martempering oil with medium quenching speed throughout its working range. It is used for tempering and martempering at temperatures up to 375°F (190°C), especially for distortion-prone parts of case hardened or through hardened steels. The higher viscosity of Quench Brite Marquenching oil can help further reduce distortion during quenching compared to Marquench Oil M. You can use MARQUENCH OIL M with confidence. Your parts will achieve maximum oil quenched hardness with minimum distortion or cracking. Lastly, Marquench Oil M will produce exceptionally clean, bright work when used within its recommended temperature range.

Key Properties

• A martempering oil designed specifically for tempering and martempering at temperatures up to 375°F (190°C). It is ideal for use with distortion-prone parts of case-hardened or through-hardened steels. The oil is characterized by a medium quenching speed, which helps minimize distortion and cracking during the quenching process.
• Has a higher viscosity (120-140 cSt at 100°F), which aids in reducing distortion during quenching. This characteristic viscosity contributes to its effectiveness in providing uniform hardness and minimal part deformation. Additionally, the oil includes an anti-oxidation agent to ensure stability and prevent degradation during use.
• Can achieve a maximum cooling rate of 150°F/sec (83°C/sec) according to ASTM D6200 standards. It also has a very high flash point (>485°F or 252°C), which enhances its safety by reducing the risk of fire during high-temperature operations.
• May require centrifuging or filtering to manage sediment levels, ensuring consistent performance. Specific procedures like de-gassing at 350°F with agitation under a protective atmosphere are recommended to remove furnace atmosphere contamination and prevent flash point reduction.

Description

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Marquench Oil M is a clear, dark amber colored product designed to provide maximum cooling rates for austenitized steels. It is an accelerated quench oil designed for application temperatures between 250 to 350°F (121 – 177°C) and can be used as a quench media for austenized parts at temperatures as high as 1750°F (954°C). Its formulation guarantees good stability due to its accelerator package which will not stratify out at any temperature nor can it be filtered out. The use of this hot oil is commonly encountered in carburizing and carbonitriding furnaces or in operations where parts are prone to distortion and cracking. The accelerated cooling rate during the first stages of quenching enables the user to produce uniformly well hardened parts, while the higher operating temperature of the quenchant slows the cooling rate during martensitic transformation.

Key Properties

• Designed specifically for high-temperature applications, such as carburizing and carbonitriding furnaces. It supports quenching for austenitized parts at temperatures as high as 1750°F (954°C). The oil features an accelerator package that enhances its cooling rate during the initial stages of quenching, which is crucial for producing uniformly hardened parts with minimal distortion and cracking.
• Operates optimally within a temperature range of 250 to 350°F (121 – 177°C) and maintains a high flash point over 435°F (224°C), ensuring good thermal stability and safety during high-temperature operations. The formulation includes an anti-oxidation agent, enhancing its stability and preventing the accelerator components from stratifying or being filtered out.
• A clear, dark amber colored oil with a viscosity greater than 74.0 cSt at 100°F. This viscosity level contributes to its effective heat transfer capabilities and influences its quenching characteristics, particularly in terms of cooling curves and the prevention of part warping or distortion.
• Proper maintenance of Marquench Oil M includes centrifuging or filtering to manage sediment levels and de-gassing to remove absorbed gases that can lower the flash point and potentially create fire hazards. The oil should be protected from water contamination, as water can significantly disrupt its quenching properties and increase fire risk.

Description

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Vacuum Quench Oil is a clear, gold colored product designed to provide maximum cooling rates for austenitized steels up to 1750°F. Its formulation guarantees good stability due to its accelerator package which will not stratify out at any temperature, nor can it be filtered out. A quench oil used in vacuum furnaces must possess a unique combination of properties which are not required of a regular quench oil. Properties such as flash point, viscosity, etc. are still important; however, a good vacuum quench oil must exhibit a low degree of volatility at the temperature of use in a vacuum. In addition, the quenching rate and thermal stability must be excellent. It is designed primarily for use in vacuum furnaces where quench oil temperatures of 130 – 160°F (54 – 71°C) are encountered. As is true of any vacuum operation, proper conditioning of the quench oil is necessary before starting the operation. The furnace manufacturer’s instructions for “out gassing” should be followed. You can use Vacuum Quench Oil with confidence. Your parts will achieve maximum oil quenched hardness with minimum distortion or cracking. Lastly, it will produce exceptionally clean, bright work when used within its recommended temperature range.

Key Properties

• Specifically designed for use in vacuum furnaces, accommodating a unique set of requirements distinct from regular quench oils. This oil maintains low volatility under vacuum conditions, which is crucial for achieving optimal thermal stability and quenching rates without the risk of vaporization that can affect the quenching process.
• Formulated to provide maximum cooling rates for austenitized steels up to 1750°F, ensuring that parts achieve maximum hardness with minimal distortion or cracking. The oil operates effectively within a temperature range of 130 – 160°F (54 – 71°C) in vacuum conditions, which is essential for controlled cooling and hardening of metals.
• Has a light gold color and a viscosity of less than 26.3 cSt at 100°F. Its flash point is over 375°F (190°C), indicating high resistance to ignition and enhancing its safety profile in high-temperature operations.
• Recommended to use a licensed waste disposal company to remove spent quench oil in compliance with environmental regulations. Safety measures include avoiding eye and skin contact and minimizing inhalation of vapors or mist.

Description

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Alumiquench Pro is a water-based solution of an organic polymer, nitrite corrosion inhibitor, and biocide. The polymer is inversely soluble in water. Above 74°C the polymer falls out as an insoluble precipitate. Below 74°C the polymer dissolves back into solution. During quenching, the polymer deposits on the surface of the hot metal and becomes one of the controlling factors in the heat transfer process from the part into the quenchant. The actual quenching results are determined by the combined action of concentration, temperature, and degree of agitation. It is non-flammable, non-toxic and provides desirable cooling characteristics with minimal environmental impact.

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Alumiquench Pro meets the requirements of Aerospace Material Specification 3025, Type 1.

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Alumiquench Pro can be used for solution heat treating of a wide range of aluminum alloys such as 2024, 6061 and 7075. Applications include forged, wrought, and cast aluminum parts. It reduces residual stresses and dimensional distortion compared to water quenching.

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Alumiquench Pro can be used in open quench tanks and continuous furnaces.

Key Properties

• A water-based solution that includes an organic polymer, a nitrite corrosion inhibitor, and a biocide. This product has an inverse solubility property where the polymer precipitates out of solution above 74°C and dissolves below this temperature. This characteristic helps control the cooling rate during the quenching process, crucial for achieving precise heat treatment of aluminum alloys.
• Meets the Aerospace Material Specification 3025, Type 1, making it suitable for high-precision applications. It is specifically formulated for solution heat treating a variety of aluminum alloys, including 2024, 6061, and 7075. This product is ideal for treating forged, wrought, and cast aluminum parts, reducing residual stresses and dimensional distortions compared to traditional water quenching.
• Presents as a clear, amber liquid with a viscosity of 470 cSt at 40°C. It has a freezing point of 0°C and is soluble in water at all proportions. The specific gravity of Alumiquench Pro is 1.09, and it maintains a pH level of 8.0.
• Should be used with concentrations ranging from 1% to 40% by volume at temperatures from ambient to 60°C. Adequate agitation (greater than 0.5 m/s) is recommended for optimal results. The product requires careful handling, including adequate ventilation and adherence to safety guidelines as specified in the Safety Data Sheet. Additionally, it is non-toxic and non-flammable, emphasizing its suitability for safe industrial use.

Description

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Enviroquench^® is an environment friendly water-based polymer quenchant that can provide quenching responses like that of fast quench oils. It is far superior to oil in its safety and environmental characteristics. It is non-flammable, provides desirable cooling characteristics and has more reliable control in use with little or no environmental impact.

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Unlike polyalkylene glycols, Enviroquench^® is completely water soluble at all concentrations and temperatures. It causes little or no foaming, contains a biocide and is fortified with suitable additives to prevent multi-metal corrosion. At 25% concentration and used at 120°F with good agitation, Enviroquench^® provides quenching responses at all stages that approaches those exhibited by fast quench oils. Consequently, those conditions necessary for achieving maximum hardness in steel with minimum distortion or cracking can be realized. To obtain the best results for a particular quenching application, it is highly recommended to optimize the needed operating parameters such as concentration, temperature, agitation, duration of quenching, loading pattern etc. This optimization is essential since different conditions may be required for different steel alloys or parts made of the same steel but differing in size.

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Most of the polymer film deposited on metal surfaces during quenching re-dissolves back into the quenchant in the furnace thus minimizing drag-out losses. The remaining film residing on parts after quenching is quickly and completely washed off with ambient temperature tap water.

Key Properties

• An environmentally friendly water-based polymer quenchant, noted for its safety and minimal environmental impact. It is non-flammable, causes little to no foaming, and includes a biocide. It also contains additives that prevent multi-metal corrosion, enhancing its usability across various industrial applications without significant environmental detriment.
• Offers cooling characteristics similar to those of fast quench oils, making it suitable for achieving maximum hardness in steel with minimum distortion or cracking. The document notes that Enviroquench^® can be used at 25% concentration with good agitation at 120°F to provide optimal quenching responses.
• A transparent liquid with a viscosity greater than 200 CPS at 77°F, a pH greater than 9.0, and a freezing point of 24°F. It is completely water-soluble at all concentrations and temperatures, which simplifies its application and handling in various settings.
• Recommended for use in a concentration range of 1-30% by volume, with operational temperatures ranging from ambient up to 200°F. It supports a velocity of over 100 feet per minute (FPM) and requires specific operational conditions to achieve the desired metallurgical transformations, suggesting a versatile application in diverse metallurgical processes.

Description

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PAG Steel Quench 100 is a water-based solution of an organic polymer, nitrite corrosion inhibitor, and biocide. The polymer is inversely soluble in water. Above 74°C the polymer falls out as an insoluble precipitate. Below 74°C the polymer dissolves back into solution. During quenching, the polymer deposits on the surface of the hot metal and becomes one of the controlling factors in the heat transfer process from the part into the quenchant. The actual quenching results are determined by the combined action of concentration, temperature, and degree of agitation. It is non-flammable, non-toxic and provides desirable cooling characteristics with minimal environmental impact.

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PAG Steel Quench 100 can be used for hardening ferrous forgings, castings, stampings, and machined parts. It reduces residual stresses and dimensional distortion compared to water quenching.

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PAG Steel Quench 100 can be used in open quench tanks, continuous furnaces and induction hardening equipment.

Key Properties

• An aqueous polymer quenchant that includes an organic polymer, a nitrite corrosion inhibitor, and a biocide. The polymer exhibits inverse solubility in water, precipitating out of solution at temperatures above 74°C and dissolving below this temperature. This behavior significantly influences the heat transfer during the quenching process, which is essential for achieving desired metallurgical properties.
• Has a slightly hazy, straw color with a viscosity of 272 cSt at 40°C. Its solubility is excellent, being soluble in water at all proportions, and it has a specific gravity of 1.07. Additionally, its pH is measured at 10.0, and it has a freezing point of 0°C.
• Designed for the hardening of ferrous materials such as forgings, castings, stampings, and machined parts. It can be used in various settings, including open quench tanks, continuous furnaces, and induction hardening equipment. The recommended use conditions include a concentration range of 1-40% by volume and a temperature range from ambient to 60°C, with vigorous agitation suggested.
• Non-flammable and non-toxic, offering minimal environmental impact compared to traditional methods.

Description

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Parquench^® 60-XCR is a water solution of an organic polymer with a non-nitrite containing multi-metal corrosion inhibitor. It is low foaming and contains a biocide. The polymer has normal solubility. Consequently, the temperature of use is only limited by the boiling point of water. During quenching in Parquench^® 60-XCR solution, the polymer deposits on the surface of the hot metal, thus controlling the heat transfer from the metal to the quenchant. The concentration, temperature, degree of agitation and the time of quenching in the Parquench^® 60-XCR solution will determine the manner and rate of the quenching process.

Key Properties

• A water-based solution of an organic polymer with a multi-metal corrosion inhibitor that does not contain nitrites. It is designed for low foaming and includes a biocide. This product is particularly effective in controlling heat transfer from metal to the quenching solution, making it suitable for various quenching needs where temperature control is crucial.
• Has a clear liquid appearance, with a pH below 10.0, and a freeze point of 31°F. It is non-flammable and fully soluble in water at all proportions, which allows for versatile use in different industrial environments.
• Can be used in concentrations ranging from 1% to 30% by volume and operates effectively at temperatures from ambient up to 200°F. It is suitable for use at velocities greater than 100 feet per minute (FPM). Equipment used with this quenchant can be made from mild steel, which is advantageous for industrial setups.
• Designed with considerations for disposal under typical industrial wastewater discharge regulations, suggesting its compliance with environmental safety standards.

Description

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Parquench^® 90 is a unique water based polymer quenchant. It is far superior to oil in its safety and environmental characteristics. Unlike polyalkylene glycols, Parquench^® 90 is completely water soluble at all concentrations and temperatures. It is non-flammable, non-toxic, and provides desirable cooling characteristics, more reliable control in use, minimal environmental impact, and better economy.

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Parquench^® 90 can provide cooling rates at all stages of quenching that approximate those exhibited by fast quench oils. Consequently, those conditions necessary for achieving maximum hardness in steel with minimum distortion or cracking can be realized.

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Parquench^® 90 is widely used for quenching forgings in open tanks. It can be used in continuous furnaces.

Key Properties

• A water-based polymer quenchant noted for its safety and environmental friendliness compared to oil-based quenchants. It is non-flammable, non-toxic, and fully soluble in water at all concentrations and temperatures. This product offers cooling rates similar to fast quench oils, enabling maximum hardness in steel with minimal distortion or cracking.
• Appears as a slightly hazy, straw-colored liquid. It has a viscosity of 130 cSt at 40°C, a freezing point of -4°C, and a pH of 9.0. Its specific gravity is 1.03, and it features a refractometer factor of 8.3, indicating its relative density compared to water.
• Can be used at concentrations ranging from 1% to 40% by volume, and is effective in temperatures from ambient to 60°C. It is suitable for use in various settings, including open tank quenching and continuous furnaces, and requires significant agitation (greater than 0.5 m/s) for optimal results.
• Contains a corrosion inhibitor that can be supplemented with Rust Inhibitor SQ if necessary, to enhance its anti-corrosion properties.

Description

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Polyquench 15-XN is a water solution of an organic polymer, non-nitrite corrosion inhibitor, and biocide. The normal solubility of the polymer provides a wide temperature range of application. The quenching results are determined by the combined action of concentration, temperature, and degree of agitation. Residue remaining on the as-quenched parts is non-sticky, lubricious in nature and readily water washable. These physical properties make Polyquench 15-XN a favorite choice for induction hardening processes.

Key Properties

• Composed of an organic polymer, a non-nitrite corrosion inhibitor, and a biocide. It is highly soluble in water in all proportions, which facilitates its use in various industrial applications.
• Has a clear, light amber appearance and exhibits a viscosity of 190 cSt at 40°C. Its specific gravity is noted as 1.05, and it has a pH value of 9.5. Additionally, its freezing point is -9°C, allowing for use in colder conditions without freezing.
• Can be used in concentrations ranging from 1% to 30% by volume in temperatures from ambient up to 60°C. Adequate agitation (greater than 0.5 m/s) is recommended to ensure effective quenching results, which are crucial for metallurgical transformations such as induction hardening processes.
• The inherent corrosion inhibitors in Polyquench 15-XN provide substantial protection against rust. If additional corrosion resistance is required, a small amount of Rust Inhibitor XN can be added without affecting the quenching properties.