Blue Star XH 9655/200-1/3M Improves Bearing Reclaim Rates and Load Wear While Withstanding Low Temperatures and Water Exposure
Driving sustainable process improvements within the caster operation of a steel mill is very challenging. The severe environment requires careful planning and control of any operational change to avoid production risks. When this steel manufacturer began experiencing a significant reduction in their average bearing life and reclaim rates, a large increase in maintenance costs was incurred. Bearings have typically been able to be reclaimed seven times before requiring replacement.
• Improve bearing life and reclamation frequency. • Extend the segment tonnage between rebuilds. • Reduce the volume of grease used.
• Determining optimal grease thickener and base oil. • Ensuring that the grease will pump in below zero environment. • Implementing the grease transition without impeding production.
A DuBois team of technical experts partnered with the manufacturer to determine what factors contributed to the reclaim reduction and determine an ideal high-performance lubricant that would protect the bearings and significantly reduce their bearing expenditures. Blue Star XH 9655/200-1/3M was deemed a suitable option through a series of laboratory evaluations. This innovative technology has drastically increased the level of lubrication and water resistance. Compatibility with the existing grease allowed for a seamless transition throughout the caster.
• Doubled the load wear and weld load performance for improved bearing protection. • 87% reduction in water wash out improves the grease’s sealing ability and extends lubrication cycles to reduce usage. • Improved grease performance achieved without sacrificing pumpability during freezing weather conditions. • Compatible grease technologies for seamless transition in grease lubrication system.
Industry Events / 03.17.20
DuBois would like to sincerely thank the many industry organizations, event centers, hotels, sponsors, and partners for their incredible support working to reschedule events. DuBois will continue to support your efforts to bring quality events to our attendees and co-suppliers.
Case Study / 12.14.22
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Recent Events / 03.23.21
DuBois Chemicals Quenching product line will now be available in Europe via the CIMCOOL organization. The European DuBois Quenching fluids product line includes oil-based Quenching Fluids and water-based Quenchants.
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