Case Studies

Manufacturing Double-Cut Topaz 73S Eliminates Residue to Improve Tool Performance

OPPORTUNITY: The customer is a world-leading manufacturer of farm and ranch equipment, grain storage systems, strip joiners and metal buildings. One of their key products is tubing for cattle and livestock pens and gates. The…

Manufacturing Double-Cut Topaz 82 Stands the Test of Time, Improving Product Lifespan and Promoting Cleaner Workspaces

OPPORTUNITY: The customer is a decades-old car part production facility, primarily specializing in aluminum die cast and forged parts for engines, transmissions, suspensions, and more. Years ago, this customer began to seek out methods for…

Manufacturing DuBois Field and Lab Services Design Systems to Improve Quality While Reducing Capital and Floor Space Requirements

OPPORTUNITY: The customer is a manufacturer of axles for the trailers and caravans. Due to paint quality issues, the customer found themselves facing heavy threats from competitors. To address this, they investigated updates to their…

Manufacturing Case Study DuJel 200 Removes Carbon Scale from Steel, Eliminating Corrosion and Adhesion Failures

OPPORTUNITY: The customer is a manufacturer of single component steel grain bins. These large steel bins must be cleaned and pretreated prior to powder coating to remove the plasma scale, mill scale, and weld burn…

Manufacturing Ferro-TERJ 1070 Polishes Stainless Steel While Preventing Staining and Decreasing Energy Usage

OPPORTUNITY: The customer is a stainless steel sink manufacturer. Following production, the stainless steel sinks are processed through a washing line. Following the clean, operators conduct a visual inspection for quality. In the cleaning process,…

Manufacturing GX Cool 2192BU Eliminates Tackiness to Reduce Required Downtime

OPPORTUNITY: The customer is a manufacturer of structural and roll-formed pallet racking and engineers warehouse storage systems for distribution centers, e-commerce fulfillment, and retail stores. Part of their manufacturing process involves the utilization of a…

Manufacturing GX Cool 3890CSL Improves Performance while Controlling Odor

OPPORTUNITY: The customer is an aluminum wheel hub manufacturer. In their cutting and grinding operations, the customer utilized a competitor’s multi-metal semi-synthetic fluid. In these processes, the manufacturer was experiencing frequent tool failures and biological…

Manufacturing Multi-Terj 4012 Cleans and Brightens Brass and Copper, Optimizing Processes While Eliminating Variability

OPPORTUNITY: The customer is an ammunition manufacturer that produces brass and copper casings. After these casings are formed and heat treated, they are cleaned in a part-on-part tumbling operation. Historically, this tumbling process utilized three…

Manufacturing DuBois Quick Lift Effectively Removes Soils While Separating Oils for Easy Waste System Treatment

The customer is a manufacturer of kitchen and laundry appliances. The pilot plant for this opportunity primarily machines and assembles washing machine transmissions. This process involves several metalworking fluids, greases, and oils. Because of…

Water Treatment Elim Iron’s Rapid Two Day Cleanup Procedure Solves Difficult Water Contaminations and Prevents Future Scale Depositions

OPPORTUNITY: The customer is a manufacturing company that specializes in engineering, molding, and assembly. The customer has historically utilized DuBois Chemicals for surface finishing and metalworking applications. The manufacturer reached out to their DuBois technical…

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